Eagle Thermo Packaging

What is thermoforming, and what does Eagle Thermo make?

Thermoforming is a process where a plastic sheet is heated until pliable and formed over a mould. Eagle Thermo Packaging is a custom thermoforming manufacturer at C-76, Sector 8, Noida, India, operating since 1 April 1999 as part of the Eagle Pack Group.

Which thermoformed parts does Eagle Thermo produce?

Five families of custom part: device and product trays, blisters, clamshells, insert trays, and component or dunnage trays. Every one is tooled for a single product — send us the part and we work backwards from it. Product & device trays Multi-cavity trays that hold a product in one position through transit, handling and the sealing line. Formed to your part, tolerance-checked against a physical sample.

Which blister format does your product need?

There are seven formats in common use, and they differ mainly in how the pack closes — heat seal, trapped card, sleeve, fold-over, hinge, or a tray dropped into a box. The right one depends on your sealing equipment, the tamper resistance you need, and how the product has to present on shelf. Face seal blister The classic. A formed cavity with a flange around it, heat-sealed to a printed card.

Which material and gauge is right for your part?

We form four materials — A-PET, rPET, PVC and HIPS — from 200 to 2000 micron, and two of those four (rPET and HIPS) are recycled as standard. Each has its own usable gauge window, and picking the wrong one is the most expensive mistake you can make before a tool is cut. Most quoting mistakes in thermoforming are material mistakes, so here is how we actually choose.

Why do medical and baby-care brands audit us before they buy?

Because when packaging touches a device, a feeding bottle or an infant teat, the question stops being can you make it and becomes where was it made, who touched it, and can you prove it. Five multinationals have come to Noida and checked. Audited by our customers, not just by us — IKEA, Pigeon, Healthium, Auxein and Minda Corp have each walked this floor, run their own checklists and approved us as a supplier.